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That looks great. Nice work.
I've done that but just found the 272 was easier to break free and then clean up the threads.I started using Permatex Ultra Copper on my muffler bolts. Never had one come loose since then.
I use a flexible med tape from Wally World. It’s like Blemderm, but not totally smooth, a bit of a pattern to it. Works fine and it was cheap and available. Robot or human?The hinges had to be glued. I had to seal the gaps on my EF planes in the past too.